Production processes
Terry Towel Production
With the aim of diversification and value addition, especially after the lifting of the “WTO-Quota Regime”, we installed a terry towel factory that has been running successfully since April 2005 producing around 18000 tons annually
Production process
We produce bath towels, hand towels and washcloths made of 100% cotton. The towel weight varies between 300 gsm and 900 gsm. The program will soon be extended to include bath robes as well. The yarns used in our weaving mill are mainly Pakistani. However, yarn used in our Egyptian Giza towels comes from the group spinning mills. The yarn count ranges for the ring-spun yarns are Ne 10/1 to Ne 20/2. OE yarns are also used in some qualities. In the future we have plans to expand vertically and put up a yarn spinning mill
Weaving
Terry Air-Jet weaving machine
We produce bath towels, hand towels and washcloths made of 100% cotton. The towel weight varies between 300 gsm and 900 gsm. The program will soon be extended to include bath robes as well. The yarns used in our weaving mill are mainly Pakistani. However, yarn used in our Egyptian Giza towels comes from the group spinning mills. The yarn count ranges for the ring-spun yarns are Ne 10/1 to Ne 20/2. OE yarns are also used in some qualities. In the future we have plans to expand vertically and put up a yarn spinning mill
Dyeing
A two prong strategy was used to design the dyeing section. After a detailed survey, we selected some machines for short and other for long runs. Thies dyeing machines from Germany combined with Anglada tumbler dryer from Spain cater to customers with smaller quantity. While continuous dye ranges from Morrison along with Loop dryer from USA satisfy the bigger quantity orders for large retailers and institutional customers. Finishing machines, attached with Mahlo weft straighter, eliminate any distortion in the towel before it goes on to the final dryer. We process both Vat and Fiber Reactive dyes as per customer’s demand and our capacity is 75 tons per day. At various stages, quality control measures are deployed and audits are conducted to ensure adherence to pre-defined standards. Each lot of towels is checked and after verification it is sent to the Fabrication
Fabrication Process
We are the first one in Pakistan to select Barudan automatic hemming machines and take pride in their performance. These machines are focused on producing good quality towel efficiently and consistently. Juki manual hemming machines and Pegasus over edge machines are also installed. All these machines can easily produce 75 tons of towels per day.
Our fabrication hall is temperature controlled and it is equipped with Luwa air handling unit from Switzerland. One of the most imported aspects in fabrication is pleasant environment and we have taken all possible measures to achieve it. Product flow has been designed to minimize material handling. Stitching, sorting, quality control, folding and packing is all done in one line. Each line has a manager assigned to it who is responsible for his unit’s efficiency, quality and production
WAREHOUSE / DC
AN INTERNATIONAL STANDARD WAREHOUSE OF 65,000 SQ.FT TO HOLD 100X40’ CONTAINERS MAKES US CAPABLE TO HANDLE BIG VOLUMES FROM OUR CUSTOMERS
